Weld On Sheet Metal Reinforcement Ribs

Weld fasteners can be utilized in light medium or heavy industrial manufacturing to produce a wide range of products including.

Weld on sheet metal reinforcement ribs.

Higher volumes pressing sheet metal is often more cost efficient due to the speed and ability to automate the majority of the process. Tig welding sheet metal forget the larger 1 8 inch tungsten electrode and use a smaller one. The contour rib profi le measures 1 tall and 1 wide including the welding fl anges while the vertical profi le is a substantial 3 8 thick. Try going for a wire of 023 inches when welding sheet metal.

Sheet metal materials are the most commonly used materials in the structural design of communication products. Sheet metal with structural grooved seams pressing grooves ribs or designs into a piece of sheet metal will greatly increase the strength. For sheet metal i use ine welding wire and it is just as good as their flux cored wire if you want you can grab one here. The profi le has an 1 8 alignment hole as well as an 18 fi berglass reinforcing cord.

Weld fasteners are ideal for applications which require a threaded fastener that is more sturdily attached to a sheet metal surface than a self clinching fastener or rivet nut. If you re seeking a welding alternative for your reinforcement project there are some choices. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. The contour rib profi le is available in 10 lengths and packaged 20 per carton.

Figure 1 48 welding of welded hex nuts and steel plates. I m welding very t. Avoid large sheet metal parts with small bent flanges. The method of pressing sheet metal also enables more complex geometries and thus makes it possible to eliminate welding of the components.

To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Pressing the ribs on the plate shaped metal parts see figure 1 53 helps to increase the structural rigidity. The stretched metal in those areas will hold tension in the panel and give it structural rigidity. Each groove bead or line will compound the strength and can also add a design to the panel.

Welding on sheet metal even the heftier gauge of the xj cherokee s unibody does have challenges though. The minimum distance between two counterbores is eight times the material thickness. Stick welding sheet metal with 6013 rods. In low carbon steel sheet metal the minimum radius of a bend should be one half the material thickness or 0 80 mm 0 03 inch whichever is larger counterbores.

In the body collision industry welding is the common choice for repairs or section replacements on a unibody frame chassis. The definitions of bending and pressing can be seen in chapter 3 2.